Gauge Blocks
The years of experience & our consistent innovative approach has helped us develop world class Gauge blocks. KCP has developed special production techniques to enhance the required characteristics of the materials.
 | 0.3mm to 100mm - standard sets |
 | Custom sizes 0.3mm to 100mm |
 | Carbide | Steel | Ceramic |
 | Metric (1mm / 2mm Base) & Imperial |
 | Covers all Grades i.e. Grade 'K', Grade'0', Grade '1' & Grade '2' |
 | ISO 3650 / DIN 861 |
Specifications
| Standard Set | Step ‘mm’ | Range/Size ‘mm’ | Qty (pcs.) | Total qty (pcs.) |
|---|---|---|---|---|
| M 122/1 | - 0.001 0.01 0.1 0.5 10 - | 1.000501 1.001 - 1.009 1.01 - 1.49 1.6 - 1.9 0.5 - 24.5 30 - 100 25,75 | 01 09 49 04 49 08 02 | 122 |
| M 112/1 | - 0.001 0.01 0.5 25 | 1.0005 1.001 - 1.009 1.01 - 1.49 0.5 - 24.5 25 - 100 | 01 09 49 49 04 | 112 |
| M 103/1 | - 0.01 0.5 25 | 1.005 1.01 - 1.49 0.5 - 24.5 25 - 100 | 01 49 49 04 | 103 |
| M 88/1 | - 0.001 0.01 0.5 10 | 1.0005 1.001 - 1.009 1.01 - 1.49 0.5 - 9.5 10 - 100 | 01 09 49 19 10 | 88 |
| M 47/1 | - 0.01 0.1 1 25 | 1.005 1.01 - 1.09 1.1 - 1.9 1 - 24 25 - 100 | 01 09 09 24 04 | 47 |
| M 46/1 | 0.001 0.01 0.1 1 10 | 1.001 - 1.009 1.01 - 1.09 1.1 - 1.9 1 - 9 10 - 100 | 09 09 09 09 10 | 46 |
| M 32/1 | - 0.01 0.1 1 10 - | 1.005 1.01 - 1.09 1.1 - 1.9 1 - 9 10 - 30 60 | 01 09 09 09 03 01 | 32 |
| M 18/1 | 0.001 0.001 | 0.991 - 0.999 1.001 - 1.009 | 09 09 | 18 |
| M 9/1 | 0.001 | 1.001 - 1.009 | 09 | 09 |
| M 9 | 0.001 | 0.991 - 0.999 | 09 | 09 |
| M 2/1 (Wear Protector) | - | 1.00 | 02 | 02 |
| M 2/2 (Wear Protector) | - | 2.00 | 02 | 02 |
| M 10 (Wear Protector) | - | 2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2, 22.8, 25 | 10 | 10 |
| M 13 (Wear Protector) | - | 2.5, 5.1, 7.7, 10.3, 12.9, 15 17.6, 20.2, 22.8, 25, 50, 75, 100 | 13 | 13 |
• All standard sets are available with base 2mm gauge block on request.
• Each gauge block is marked for size & serial number.
| Standard Set | Step ‘inch’ | Range/Size ‘inch’ | Qty (pcs.) | Total qty (pcs.) |
|---|---|---|---|---|
| E 81 | 0.0001 0.001 0.5 1 | 0.1001-0.1009 0.101 - 0.149 0.05 - 0.95 1 - 4 | 09 49 19 04 | 81 |
| E 49 | 0.0001 0.001 0.01 0.1 1 | 0.1001 - 0.1009 0.101 - 0.109 0.01 - 0.19 0.2 - 0.9 1 - 4 | 09 09 19 08 04 | 49 |
| E 41 | 0.0001 0.001 - 0.1 1 | 0.1001 - 0.1009 0.101 - 0.119 0.05 0.20 - 0.90 1 - 4 | 09 19 01 08 04 | 41 |
| E 35 | - 0.0001 0.001 0.01 0.1 - | 0.10005 0.1001 - 0.1009 0.101 - 0.109 0.11 - 0.19 0.1 - 0.3 0.5,1,2 & 4 | 01 09 09 09 03 04 | 35 |
| E 9 | 0.0001 | 0.1001 - 0.1009 | 09 | 9 |
| E 2 (Wear Protector) | - | 0.1 | 02 | 2 |
Nominal length ln. Central length lc. Variation v with fo and fu. Limit deviations te at any point, proceeding from the nominal length.
Nominal length | Calibration grade and other grades K 0 1 2 Flatness tolerance tf |
| mm | μm | μm | μm | μm |
| 0.5 ≤ ln ≤ 150 | 0.05 | 0.10 | 0.15 | 0.25 |
| 150 <ln ≤500 | 0.10 | 0.15 | 0.18 | 0.25 |
| 500 <ln ≤1000 | 0.15 | 0.18 | 0.20 | 0.25 |
| Nominal length | Calibration Grade K | Grade 0 | Grade 1 | Grade 2 |
| - | Limit deviation | Tolerance | Limit deviation | Tolerance | Limit deviation | Tolerance | Limit deviation | Tolerance |
| - | ± te | tv | ± te | tv | ± te | tv | ± te | tv |
| mm | μm | μm | μm | μm | μm | μm | μm | μm |
| 0.5 ≥ ln ≤10 | 0.20 | 0.05 | 0.12 | 0.10 | 0.20 | 0.16 | 0.45 | 0.30 |
| 10 < ln ≤ 25 | 0.30 | 0.05 | 0.14 | 0.10 | 0.30 | 0.16 | 0.60 | 0.30 |
| 25 <ln ≤ 50 | 0.40 | 0.06 | 0.20 | 0.10 | 0.40 | 0.18 | 0.8 | 0.30 |
| 50 < ln ≤ 75 | 0.50 | 0.06 | 0.25 | 0.12 | 0.50 | 0.18 | 1.00 | 0.35 |
| 75 < ln ≤100 | 0.60 | 0.07 | 0.30 | 0.12 | 0.60 | 0.20 | 1.2 | 0.35 |
* Limit deviation - is of length at any point from nominal length
* Tolerance - is for the variation in length
| Cross Section | Nominal Length ‘ln’ | ‘a’ Nominal Limit Deviation | ‘b’ Nominal Limit Deviation |
 | 0.5 ≤ ln ≤ 10 10 < ln ≤ 1000 | 30 0 35 -0.3 | 9 -0.05 -0.20 |
* Dimensions in ‘mm’
Nominal length: 0.5 to 10mm
Nominal length: 10.3 to 100mm
Know your Gauge Blocks
KCP makes gauge blocks in Steel, Tungsten Carbide & Ceramic material. The selection of material of gauge blocks should be based on the area of usage.
Steel
Steel gauge blocks are widely used since most of the manufacturing components are made from steel which nullifies the measurement difference due to same thermal coefficient of expansion. Steel is ideal for regular use when used with proper care & regular maintenance.
KCP Steel Gauge Block features -
- Special alloy steel, properly heat treated & hardened to 800 HV giving it greater wear resistance.
- Dimensionally stable for long term use.
- Excellent surface finish with superior wringing quality.
- Coefficient of thermal expansion: (11.5±1)10-6k-1
- Sets housed in a quality wooden case to dry environment and be protected against avoid moisture and corrosion.
Tungsten Carbide
They are highly resistant to wear and thus ideal where the gauge blocks are used heavily. The study confirms that the Tungsten Carbide gauge blocks are of 10 times greater wear resistant than that of steel and thus extremely economical.
KCP Tungsten Carbide Gauge Block features -
- They are hardened to1400 HV, producing greater wear resistance.
- Dimensionally stable for very long use.
- Excellent surface finish with superior wringing quality.
- Coefficient of thermal expansion :( 4.7±1) 10-6k-1
Ceramic
Ceramic gauge blocks are extremely resistant to wear and scratches. As a result, any minor damage to the wringability of their measuring face is unlikely. Corrosion resistant, these gage blocks are resistant to sweaty hands, and normal wear and tear.
KCP Ceramic Gauge Block features -
- They are manufactured from an exceptionally pure grade of zirconia ceramic.
- They are hardened to1400 HV producing greater wear resistance.
- Non magnetic, non corrosive, dimensionally stable for long term use.
- Excellent surface finish with superior wringing quality.
- Highly resistant to knocks and drops
- Coefficient of thermal expansion: (9.5±1) 10-6k-1
KCP product gamut covers gauge blocks of all grades. Grades are selected as per the area of its use. KCP offers all grades available in standards.
Grade 'K' : These gauge blocks are "Reference Standards" & used as masters for calibration of gauge blocks in calibration lab.
Grade '0' : These gauge blocks are "Lab Standards" & used for calibration of gauges & measuring instruments.
Grade '1' : These gauge blocks are "Working Standards" used in inspection room for day to day verification & calibration of gauges/measuring instruments.
Grade '2' : These gauge blocks are "Working Standards" used in production shop for inspection/ setting purpose.
Grade 00: These gauge blocks are" Reference Standards" & used as master for calibration of gauge blocks in calibration lab. These gauge blocks are no longer recommended in ISO 3650 standard & replaces with Grade'K' gauge block. However, Grade 00 gauge blocks are available on request.
In order to increase the life of each gauge block under use, it is recommended to follow the below procedure:
- Each gauge block should be cleaned with soft lint free fabric.
- Ensure burr/dent free surface table when the gauge block is used for setting purpose.
- Avoid usage of damaged/scratched gauge blocks, which can spoil the accuracy of other gauge blocks.
- Damaged gauge blocks need to be replaced/repaired before it's use.
- Always protect gauge block immediately after it's use by applying thin layer of anti rust solution.
- Always follow correct wringing procedure to enhance the life of gauge block.
Click for in-details Wringing Procedure
Unique Features
- Highly accurate, very low deviation from flatness, surface finish & nominal length
- High resistance to wear & dimensionally stable
- Superior wringing quality
- Each gauge block is marked for size & serial number
Material Advantages
Ceramic gauge blocks are extremely resistant to wear and scratches. As a result, any minor damage to the wring ability of their measuring face is unlikely. Corrosion resistant, these gage blocks are resistant to sweaty hands, and normal wear and tear.
They are highly resistant to wear and thus ideal where the gauge blocks are used heavily. The study confirms that the Tungsten Carbide gauge blocks are of 10 times greater wear resistant than that of steel and thus extremely economical.
Steel gauge blocks are widely used since most of the manufacturing components are made from steel which nullifies the measurement difference due to same thermal coefficient of expansion. Steel is ideal for regular use when used with proper care & regular maintenance.
All our Length standard products and accessories are delivered in quality wooden casing, appended with, Calibration Certificate traceable to National Standards and Instruction Manual on the use and care.
